TCC-2000 Torque Controller

TCC-2000 Torque Controller

TCC-2000 Torque Controller: Advanced Torque Management for Pneumatic Tools with Bluetooth Connectivity for Windows PC/Laptop or Android devices

TCC 2000 Torque Controller is a high-performance control unit designed for precise torque management in industrial fastening applications. It provides accurate real-time torque control for pneumatic impact tools, pulse tools, and other power-driven fastening equipment, helping manufacturers achieve consistent tightening quality and reduce assembly defects. The advanced control algorithm ensures stable torque output, quick response, and reliable shut-off at the target value, thereby improving productivity and reducing rework. Its user-friendly interface allows easy parameter setting, data monitoring, and process adjustment, making it suitable for production lines that require traceability and quality assurance. The compact design supports flexible integration with existing systems and offers multiple communication options for smart factory and IIoT environments. TCC 2000 Torque Controller is ideal for automotive machinery, electronics, and heavy equipment assembly, where precision, durability, and process control are essential for achieving consistent fastening results and long-term reliability.

Key Features and Benefits

• Precision Torque Control: The TCC-2000 provides precise torque control for various pneumatic tools, ensuring each fastener is tightened to the exact required specifications. This precision is critical for maintaining the quality and safety of assemblies in demanding industrial environments.
• Wide Tool Compatibility: Designed to work with a broad spectrum of pneumatic tools, including impact wrenches, oil pulse tools, nut runners, and clutch tools, the TCC-2000 offers versatility across multiple applications, making it a valuable tool for industries such as automotive, aerospace, and general manufacturing.
• Bluetooth Connectivity for Windows: The TCC-2000 uses Bluetooth technology to connect wirelessly to Windows-based PCs and laptops. This connectivity simplifies controller setup and configuration, making it easy to adjust torque settings, monitor performance, and manage data directly from your computer.
• User-Friendly Software Interface: The TCC-2000 is operated via an intuitive software interface compatible with Windows. This interface offers a straightforward way to configure torque settings, create and store multiple profiles, and monitor real-time data. The software is designed to be user-friendly, reducing setup time and minimizing the learning curve for new users.
• Real-Time Monitoring and Data Logging: The TCC-2000 can monitor torque application in real time via a connected PC or laptop, ensuring operations are performed within specified parameters. It also offers data logging capabilities, enabling users to record and analyze torque data for quality control, process optimization, and compliance documentation.
• Customizable Torque Profiles: The TCC-2000 allows creating and storing multiple profiles tailored to different tools or tasks. This feature is especially useful in production environments where various torque requirements must be met efficiently, allowing quick transitions between different job setups.
• Durable and Reliable Construction: Built to withstand demanding industrial conditions, the TCC-2000 features a rugged design that ensures durability and reliable performance. It is resistant to vibration, dust, and other environmental factors commonly encountered in manufacturing and assembly lines.
• Safety Features: The TCC-2000 includes advanced safety features, including overload protection and automatic shutoff when abnormal torque levels are detected. These features help protect the equipment and operators, reducing the likelihood of damage or injury.
• Easy Integration and Setup: The TCC-2000 can be easily integrated into existing systems thanks to its Bluetooth connectivity and Windows-based software. Its compact design and versatile mounting options make it adaptable to various industrial settings.

Applications

The TCC-2000 Torque Controller is ideal for a wide range of industrial applications, including:

• Automotive Manufacturing: Provides precise torque control during the assembly of critical components, ensuring vehicle safety and reliability.
• Aerospace Assembly: Delivers accurate torque management for aircraft assembly, where precision is crucial for flight safety and performance.
• Industrial Equipment Maintenance: Ensures that machinery components are tightened to the correct specifications, enhancing the longevity and performance of industrial equipment.
• Production and Assembly Lines: Provides high-precision torque control to maintain consistent product quality and process efficiency in manufacturing environments.

Why Choose the TCC-2000 Torque Controller?

The TCC-2000 Torque Controller offers a powerful combination of precision, versatility, and ease of use, making it an essential tool for professionals who demand reliable torque management. Its Bluetooth connectivity with Windows-based PCs and laptops enhances setup and configuration, while its robust construction ensures long-term durability in challenging industrial environments. Whether you’re working in automotive, aerospace, manufacturing, or equipment maintenance, the TCC-2000 provides the control and flexibility needed to achieve superior results.

• With a patented control algorithm and device for controlling the output torque of all continuous and discontinuous air-driven torque tools, especially air impact wrenches, air ratchet wrenches, air oil pulse wrenches, as well as geared torque multipliers, regardless of tool brand and its designed mechanism, with proven satisfactory control accuracy and durability.
• Programmable function of bolting sequence control while applying to the tagged bolt or sensing bolt.
• It solves torque loss problems caused by variations in joint hardness, increased hydraulic fluid temperature in pulse tools, or tool-holding posture during continuous operation. It compensates the dynamic torque loss automatically within its allowable working torque range.

Standard Packaging:

Controller, Power cable, Air Hose Coupler, Antenna x 2, TCA-IPC01 Controller Inlet – 2M hose+coupler + F.R unit -10kg/cm2 max., & TCA-OPC01 Controller Outlet – 3M hose+coupler.

Optional Accessories:

1. 24V Tri-color light pole w/ Buzzer
2. Barcode Scanner
3. Printer.

Minimum system requirements:

• Windows:
  Operating system: Windows 10 or above
  Minimum CPU: Core i3
  Minimum system memory (RAM): 4 GB
  Minimum free storage space: 32GB
• Android:
  Operating system: Android 7.0 or above
  Minimum CPU: Quad-core
  Minimum system memory (RAM): 3 GB
  Minimum free storage space: 16GB

Software & Functions

• Pulse Wrench
  – Transducer mode (Work with transducer)
  – Pressure mode (Without transducer)
  – Track mode (For soft joint)
• Torque wrench
  – Torque
  – Torque + Angle
  – Click wrench track mode
  – Click wrench inspection mode
• Impact Wrench
  – Transducer mode (Work with transducer)
  – Pressure mode (Work without a transducer)
  – Track mode (For soft joint)
• Job sequence
  Geared Wrench ( Opt. mode)
  Torque Tester ( Opt. mode)
  Torque multiplier ( Opt. mode)
• Signal Source: Torque Transducer, Air Pressure Sensor, Sensing Bolt, or Tagged Bolt.
• Torque Revise: Deviation & Replacement.
• Tool Torque Capacity Calibration: Easily set up TH & TL within the operable working air pressure range in minutes.
• Target Torque Setting: Any target torque value can be selected and input within the calibrated torque range.
• Working air pressure: Automatically adjusted to the corresponding target torque􀀀(Inlet Air Pressure between 100~120psi is recommended).
• Air flow rate: Only TCA/TCC has a digital flow meter. Turn the tool’s airflow regulator to maximum, and the system will automatically regulate the flow rate to the target torque.
• Bolting in stages: As required, set the bolting stages and the target torque percentage for each stage from 1 to 4. The system will regulate the air pressure and flow rate accordingly.
• Number of bolts: Preset the number of bolts to be fastened. Once all bolts for each stage are fastened, the system automatically switches to the next stage and adjusts the air pressure and flow rate accordingly.
• Torque Compensation: The system automatically compensates for torque loss caused by variations in bolted joint hardness, increased temperature of the pulse wrench’s hydraulic fluid, or the operator’s posture while holding the tool, all within its allowable working air pressure range.
• Remote monitoring: You can monitor data on your cell phone, tablet, and PC or set parameters on the torque controller via the Internet or Ethernet with VNC.
• Operation Management: Constraints: Access operable functions, such as logging the operator’s ID and the duration of the operation, via permission settings.
• Torque Control Accuracy: ±5%~±15%.
• Job Sequence: Support 10 torque tool presets for sequential bolting.
• Production Record: It can be traced via USB or Ethernet, or exported to a cloud server via wired or wireless connections.
• Torque Controller Warranty period:
  * 12 months from purchase date.
  * Manufacturer will repair or replace defects due to faulty materials or workmanship. This Warranty does not cover part failure due to broken/missing seal labels, misuse, modification, negligence, abuse, or normal wear and tear.