ZPI-11016 – Pneudraulic Intensifier

The ZPI-11016 Pneudraulic Intensifier is a high-performance power unit designed to convert standard shop air pressure into high hydraulic output pressure, enabling reliable operation of pneudraulic riveters, compression squeezers, and other hydraulic tools. Built for demanding aerospace and industrial applications, this intensifier ensures consistent force, faster cycle times, and longer tool life.

Key Features

• Air-to-Hydraulic Conversion – Converts compressed air into powerful hydraulic output.

• High Pressure Output – Ensures stable and repeatable hydraulic force for critical applications.

• Heavy-Duty Construction – Built with robust materials for durability and long service life.

• Compact Design – Space-saving and easy to integrate into workstations.

• Quick-Connect Interface – Simplifies setup with compatible hydraulic tools.

• Low Maintenance – Designed for reduced downtime and reliable daily operation.

Advantages & Benefits

• Consistent Hydraulic Power – Provides precise and stable pressure for demanding rivet and squeeze operations.

• Improved Productivity – Faster cycle times compared to manual hydraulic systems.

• Operator Efficiency – Reduces effort while ensuring consistent tool performance.

• Extended Tool Life – Stable hydraulic pressure reduces wear on connected equipment.

• Flexible Compatibility – Works with a wide range of ZIPP riveters, squeezers, and other hydraulic tools.

• Cost-Effective Solution – Eliminates the need for large hydraulic power packs.

Applications

• Aerospace Manufacturing & MRO – Reliable hydraulic power for riveters, squeezers, and installation tools.

• Automotive Industry – Assists in precision fastening and forming tasks.

• Shipbuilding & Rail – Heavy-duty riveting and joining operations.

• Industrial Fabrication – Powers hydraulic tools in metalworking and assembly.

• Maintenance & Field Service – Portable solution for on-site hydraulic tool operation.

Why Choose the ZPI-11016?

The ZPI-11016 Pneudraulic Intensifier delivers power, precision, and efficiency in one compact system. By converting standard shop air into high-output hydraulic pressure, it provides the force required for heavy-duty riveting and squeezing operations while remaining lightweight, portable, and easy to maintain. It’s the ideal hydraulic power source for aerospace and industrial environments where reliability is non-negotiable.

Features

• This pneudraulic Intensifier is designed to operate the Model Z3000C and Z3500C C-yoke Rivet Squeezer, or other devices requiring a small volumetric output of high-pressure fluid. The unit is a “one-shot” intensifier, meaning it will entirely displace the hydraulic fluid with one stroke of the air piston in the cylinder. These types of intensifiers tend to be faster than pumping-type air-operated intensifiers of similar size. The models also allow for “feathering” of the riveter (subtle positioning of the squeezer rivet set), when controlled by a foot-operated valve.
• Before using this Pneudraulic Intensifier, please thoroughly read and understand this operation manual.

Specification:

• Max. Inlet Air Pressure: 90(6.3) psi(kg/cm²)
• Max. Output Hydraulic Pressure: 4267(300) psi (Kg/cm²)
• Delivered Hyd. Fluid Volume: 16 CC