ZPI-9009 – Pneudraulic Intensifier

The ZPI-9009 Pneudraulic Intensifier is a compact and powerful air-to-hydraulic pressure intensifier, engineered to deliver high hydraulic output using standard shop air. This unit is specifically designed to power pneudraulic riveters, compression rivet squeezers, and other hydraulic installation tools with maximum efficiency and reliability. Ideal for aerospace, automotive, and heavy industry, the ZPI-9009 ensures consistent tool performance and dependable hydraulic force for demanding applications.

Key Features

• Air-to-Hydraulic Conversion – Efficiently transforms compressed air into hydraulic pressure.

• Compact Size – Space-saving design for integration into workstations or portable setups.

• High Hydraulic Output – Delivers stable, repeatable pressure for precision riveting and squeezing.

• Rugged Construction – Built with durable components for extended service life.

• Quick & Easy Connections – Compatible with standard hydraulic lines and fittings.

• Low Maintenance – Simple design reduces downtime and service requirements.

Advantages & Benefits

• Stable Hydraulic Force – Ensures consistent performance across all fastening cycles.

• Boosts Productivity – Faster cycle times compared to traditional manual hydraulic units.

• Operator-Friendly – Reduces manual effort and fatigue by automating the delivery of hydraulic pressure.

• Extended Tool Life – Reliable and consistent output minimizes stress on riveters and squeezers.

• Flexible Compatibility – Designed to operate with ZIPP’s range of riveters, squeezers, and hydraulic tools.

• Cost-Effective – Eliminates the need for bulky hydraulic power systems.

Applications

• Aerospace Manufacturing & MRO – Provides hydraulic power for rivet guns, squeezers, and precision fastening tools.

• Automotive Assembly & Repair – Supports hydraulic riveting and fastening operations.

• Rail & Shipbuilding – Heavy-duty use for structural riveting and fabrication.

• Industrial Manufacturing – Delivers consistent power for hydraulic fastening and forming processes.

• Portable/On-Site Operations – Lightweight and compact, making it suitable for field applications.

Why Choose the ZPI-9009?

The ZPI-9009 Pneudraulic Intensifier combines power, portability, and precision in one streamlined unit. By harnessing standard shop air and converting it into high-performance hydraulic output, it provides the reliability and efficiency needed in aerospace, automotive, and heavy industry applications. Compact, durable, and cost-effective, the ZPI-9009 is the perfect solution for powering hydraulic tools in demanding environments.

Features

• This pneudraulic Intensifier is designed to operate the Model Z3000C and Z3500C C-yoke Rivet Squeezer, or other devices requiring a small volumetric output of high-pressure fluid. The unit is a “one-shot” intensifier, meaning it will entirely displace the hydraulic fluid with one stroke of the air piston in the cylinder. These types of intensifiers tend to be faster than pumping-type air-operated intensifiers of similar size. The models also allow for “feathering” of the riveter (subtle positioning of the squeezer rivet set), when controlled by a foot-operated valve.
• Before using this Pneudraulic Intensifier, please thoroughly read and understand this operation manual.

Specification:

• Max. Inlet Air Pressure: 90(6.3) psi(kg/cm²)
• Max. Output Hydraulic Pressure: 4978(350) psi (Kg/cm²)
• Delivered Hyd. Fluid Volume: 9 CC