Precision Rivet Stud Installation with Smart Digital Control
The ZRS1606ED is an advanced air-powered rivet stud tool designed for industrial and professional applications, featuring an integrated digital module for precise, repeatable, and monitored rivet installation. Perfect for automotive, aerospace, and high-volume production lines, it ensures consistent quality and productivity.
Key Features
Digital Module Integration – Tracks and monitors riveting cycles, torque, and installation count for process control and quality assurance.
Air-Powered Efficiency – Delivers fast, reliable, and high-precision riveting without manual strain.
Ergonomic Design – Lightweight and well-balanced for reduced operator fatigue during long shifts.
High Durability – Built with industrial-grade components to withstand demanding production environments.
Versatile Compatibility – Supports a wide range of rivet stud sizes and materials, including aluminum, steel, and stainless steel.
Easy Maintenance – The Digital module allows easy diagnostics and ensures long-term performance.
Technical Specifications
Model: ZRS1606ED
Tool Type: Air Rivet Stud Tool with Digital Module
Power Source: Compressed air
Rivet Stud Size Range: Compatible with multiple diameters (refer to specs for details)
Weight: Ergonomic and lightweight design
Applications: Automotive, aerospace, industrial assembly
Benefits
Smart Digital Monitoring – Track every riveting cycle for quality control and reporting.
High-Speed Riveting – Ensures efficient and productive fastening.
Consistent Installation – Provides reliable and repeatable results.
Ergonomic Handling – Minimizes operator fatigue during long operations.
Versatile and Durable – Works with various materials and withstands industrial use.
Applications
Automotive Manufacturing: Rivet body panels, brackets, and structural components with precision and efficiency.
Aerospace Assembly: Install rivet studs in critical structural applications with digital monitoring for accuracy.
Industrial Production Lines: Perfect for repetitive, high-volume riveting tasks with automated tracking.
Metal Fabrication: Suitable for steel, aluminum, and stainless steel components.
Why Choose ZRS1606ED?
The ZRS1606ED Air Rivet Stud Tool combines air-powered performance, ergonomic comfort, and intelligent digital monitoring, making it the ideal solution for modern industrial assembly operations that demand precision, efficiency, and traceable quality control.
FOR IMPERIAL SYSTEM
Features
- Features with the most advanced patented digital module to enable operators to know the rivet tool setting capacity instantly under various air supply conditions and the rivet setting cycles performed during their working period.
- It will also remind operators when to do service or maintenance to the tool at the proper intervals.
- It will help to cease the controversy about the warranty issue, especially if the tool has been misused or abused with abnormally high air pressure, which exceeds the design specification.
- Built with patented “Module units assembled in composite clam shell housing” for the ease of tool service.
- Forged and heat-treated aluminum alloy made Hydraulic Section for the best rigidity.
- Easy-to-adjust head and nut designed for obtaining the most effective stroke.
- Ergonomic texture-coated composite housing for the operator’s comfort.
- The swivel air inlet design enhances maneuverability.
- Aluminum Alloy Forged Hydraulic Section
- Adjustable Stroke
- Air Motor
- Air Actuating Module
- Composite Clam Shell Housing
- AAA Battery Port
- LCD Module
- USB Port
Specification:
- Traction Power: 3500(1600) Ibf(kgf)
- Stroke Length: 6 mm
- Net Weight: 4.9(2.2) lbs(kgs)
- Rivet Nut / Rivet Stud Setting Capacity: #8-32~3/8″-16 rivet stud in all materials
DO NOT apply air pressure over 110 psi / 7.5 bar to these tools.
*Please refer to the blind rivet specification to ensure the tensile strength is lower than the traction power of the model you select.
| Model | Traction Power lbf(kgf) | Stroke Length inch(mm) | Net Weight lbs(kgs) | Rivet Nut / Rivet Stud Setting Capacity |
| ZRN1606E | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet nut in Hex./Steel 1/2″-13 need 100psi/7 bar operating pressure |
| ZRN1606ED | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet nut in Hex./Steel 1/2″-13 need 100psi/7 bar operating pressure |
| ZRN1606M | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet nut in Hex./Steel M12 need 100psi/7 bar operating pressure |
| ZRN1606MD | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet nut in Hex./Steel M12 need 100psi/7 bar operating pressure |
| ZRN2508E | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~1/2″-13 rivet nut in all materials |
| ZRN2508ED | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~1/2″-13 rivet nut in all materials |
| ZRN2508M | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M12 rivet nut in all materials |
| ZRN2508MD | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M12 rivet nut in all materials |
| ZRS1606E | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS1606ED | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS1606M | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet stud in all materials |
| ZRS1606MD | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet stud in all materials |
| ZRS2508E | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS2508ED | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS2508M | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M10 rivet stud in all materials |
| ZRS2508MD | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M10 rivet stud in all materials |
